Nidle Smart Factory Solution for Apparel Industry
Ensure Your Apparel Factory Productivity Remains at the Desired Threshold!
OUR SOLUTIONS
Nidle Input
Nidle In-Line
Nidle End-Line
Nidle End-Line
Reduce defects & increase efficiency with End-Line Quality Management System
Nidle Finishing
Nidle Cut
ESTIMATED ROI
SOLUTION LANDSCAPE

PERKS OF NIDLE
Get an overview of the activities that are carried out via Nidle which includes KANBAN, In-Line, & End-Line activities.
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The “Intelligent Input Management System” reduces material input complexity in the production floor following KANBAN process.
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The In-Line Productivity System is in-house designed and developed as a Smart IoT device to track productivity of the operators.
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The End-Line QC features quality monitoring where the system tracks defects and reworks. It decreases rework time and increases efficiency by identifying the source of your defects by using live heat maps.
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An Action Plan is created to help you plan & monitor improvements over time.
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Your organisation’s performance is tracked and verified across 5 levels of maturity that showcases your progress.
FEATURES
Pre-Production
Pre-Production
• Size Set Tracking
• PP Meeting Scheduling
• Operation Breakdown
• Technical Attachment
• Line Layout
• Style Changeover Time Tracking
Cutting
Cutting
• Fabric Roll Management
• CAD Width vs Fabric Width
• Right Roll Selection
• Cutting Plan
Cutting Production
Cutting Production
• Lay Chart Tracking
• Cutting Table Utilization
• Re-cutting/Part Replacement
Production
Production
• Material Input Management
• In-Line Production
• Work-Study Management
• Quality Management
Finishing
Finishing
• Packed Quantity Tracking
• Packing List Preparation
• Pre-final Inspection
• Final Inspection
• Customer/Buyer Module
Library
Library
• Product Library
• Fabric Library
• Sewing Method (Point Kaizen)
Machine Maintenance
Machine Maintenance
• ANDON
• Breakdown Maintenance
• Schedule Maintenance
• Spare Parts Tracking
• Machine Inventory
Customer Portal
Customer Portal
• Production Performance
• Quality Performance
• Final Inspection Report
OUR CLIENTS

YUNUSCO Group
YUNUSCO Group
Yunusco (BD) Ltd is a leading state of the art lingerie, underwear, active wear manufacturer in Bangladesh.

4A Yarn Dyeing Ltd.
4A Yarn Dyeing Ltd.
4A Yarn Dyeing Ltd. is a 100% export-oriented outerwear manufacturing company, established in 2009. It specializes in producing all kinds of high-quality outerwear garments.
CASE STUDY


AWARDS

- BASIS National ICT Awards 2022 – Industrial Sustainability & IoT
- Bangladesh Innovation Award 2022 – Best Innovation in “Fashion & Apparel“

Business Intelligence Dashboard
The “Business Intelligence Dashboard” facilitates a helicopter view of shop floor performance with drill-down information. The production manager has the visibility to monitor production performance through one screen.
Live Monitoring Dashboard
The “Live Monitoring Dashboard” provides the floor managers with a real-time view of the operations being carried out. The total number of allocated devices are displayed, which are further broken down into running & idle devices. Individual operator status is also displayed, calculating their non-productive time & cumulative/hourly production.

WHAT THE FUTURE HOLDS
Predictive Analysis AI
Once we have enough production data in the system, we will be able to make predictive analysis with AI for style or order.
Machine Learning
Machine learning can enable a different dimension to our solution and we will be able to take automation to a different level.
Mass Production of IoT
Making our technology available to all size of RMG companies and making it as affordable as possible.