Nidle Smart Factory Solution for Apparel Industry

Ensure Your Apparel Factory Productivity Remains at the Desired Threshold!

Why Choose Nidle?

Nidle helps you track, optimize, digitize your RMG production processes with real time visibility anytime, anywhere to improve efficiency, quality and decrease wastage.

OUR SOLUTIONS

Nidle Input

Nidle Input

Smart Input Management System to reduce input complexity in factory floor

Nidle In-Line

Nidle In-Line

Ensure optimum Utilization of Machine & Operator through IoT device

Nidle End-Line

Nidle End-Line

Reduce defects & increase efficiency with End-Line Quality Management System

Nidle Finishing

Nidle Finishing

We are currently working on this feature. We hope to have it ready soon.

Nidle Cut

Nidle Cut

We are currently working on this feature. We hope to have it ready soon.

ESTIMATED ROI

5% - 10%

Increase in Factory Productivity

15% - 20%

Increase in Worker’s Skill Evaluation Accuracy

5% - 10%

Reduction in DHU (Defect per Hundred Unit) Level

50% - 75%

Reduction in Line-Balancing Time

20% - 35%

Savings in Resource Idle Time

10% - 15%

Savings in worker's non-productive Time (NPT)

20% - 35%

Savings in Input-Man Labor Cost

5% - 8%

Reduction of Reworks & Alteration

8% - 10%

Increase in Bottom-line of the Factory Profitability

SOLUTION LANDSCAPE

PERKS OF NIDLE

Get an overview of the activities that are carried out via Nidle which includes KANBAN, In-Line, & End-Line activities.

  • The “Intelligent Input Management System” reduces material input complexity in the production floor following KANBAN process.
  • The In-Line Productivity System is in-house designed and developed as a Smart IoT device to track productivity of the operators.
  • The End-Line QC features quality monitoring where the system tracks defects and reworks. It decreases rework time and increases efficiency by identifying the source of your defects by using live heat maps.
  • An Action Plan is created to help you plan & monitor improvements over time.
  • Your organisation’s performance is tracked and verified across 5 levels of maturity that showcases your progress.

FEATURES

Pre-Production

Pre-Production

• Size Set Tracking
• PP Meeting Scheduling
• Operation Breakdown
• Technical Attachment
• Line Layout
• Style Changeover Time Tracking

Cutting

Cutting

• Fabric Roll Management
• CAD Width vs Fabric Width
• Right Roll Selection
• Cutting Plan

Cutting Production

Cutting Production

• Lay Chart Tracking
• Cutting Table Utilization
• Re-cutting/Part Replacement

Production

Production

• Material Input Management
• In-Line Production
• Work-Study Management
• Quality Management

Finishing

Finishing

• Packed Quantity Tracking
• Packing List Preparation
• Pre-final Inspection
• Final Inspection
• Customer/Buyer Module

Library

Library

• Product Library
• Fabric Library
• Sewing Method (Point Kaizen)

Machine Maintenance

Machine Maintenance

• ANDON
• Breakdown Maintenance
• Schedule Maintenance
• Spare Parts Tracking
• Machine Inventory

Customer Portal

Customer Portal

• Production Performance
• Quality Performance
• Final Inspection Report

OUR CLIENTS

YUNUSCO Group

YUNUSCO Group

Yunusco (BD) Ltd is a leading state of the art lingerie, underwear, active wear manufacturer in Bangladesh.

4A Yarn Dyeing Ltd.

4A Yarn Dyeing Ltd.

4A Yarn Dyeing Ltd. is a 100% export-oriented outerwear manufacturing company, established in 2009. It specializes in producing all kinds of high-quality outerwear garments.

CASE STUDY

CASE STUDY - 4A Yarn Dyeing Banner

AWARDS

  • BASIS National ICT Awards 2022 – Industrial Sustainability & IoT
  • Bangladesh Innovation Award 2022 – Best Innovation in “Fashion & Apparel
Get a detailed performance summary of the shop floor!

Business Intelligence Dashboard

The “Business Intelligence Dashboard” facilitates a helicopter view of shop floor performance with drill-down information. The production manager has the visibility to monitor production performance through one screen.

Get a real-time view of your shop-floor operations!

Live Monitoring Dashboard

The “Live Monitoring Dashboard” provides the floor managers with a real-time view of the operations being carried out. The total number of allocated devices are displayed, which are further broken down into running & idle devices. Individual operator status is also displayed, calculating their non-productive time & cumulative/hourly production.

WHAT THE FUTURE HOLDS

Predictive Analysis AI

Once we have enough production data in the system, we will be able to make predictive analysis with AI for style or order.

Machine Learning

Machine learning can enable a different dimension to our solution and we will be able to take automation to a different level.

Mass Production of IoT

Making our technology available to all size of RMG companies and making it as affordable as possible.

Get in touch!